Monarch Industrial Products (I) Pvt Ltd

(An ISO 9001 : 2008, ISO 14001 : 2004 & OHSAS 18001 : 2007 Certified Company)

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Maintenance Coatings

maintenance coatings

When Prevention is better than cure, coating new machinery and equipment can provide longer life and better performance. Monarch's XtraLife maintenance coatings 'peace of mind' preventive maintenance solutions offers protection from abrasion, corrosion, chemicals, caviations, weather, UV rays,traffic etc.,.
These high technology anti-corrosion coatings protect your critical /costly plant machinery and equipments and help improve your bottomline through reduced repair, maintenance, replacement and downtime cost.
We formulate our coatings at Low Volatile Organic Compound (VOC) levels to reduce atmospheric pollution. Proper Surface preparation and thorough cleaning are essential for the successful application of Maintenance Coatings.
Surface completely dry, Remove all surface contamination, Abrade the surface to roughen it and create surface profile for better adhesion . Use appropriate cleaner and primer. Start coating application before oxidation / flash rusting.
We carry out work employing our own highly skilled applicator team using specialized equipment for surface preparation , coating application and inspection.

Salient Features of Maintenance Coatings

Features

Application Demo


  • The key feature are: Rehabilitation instead of replacement, Safety enhancement as no dangers of hot work, In-situ application - do jobs right on production line, fast and economical repairs, ease in application procedures, permanent solutions to countless applications, increased reliability, reduce the cost of plant shutdown, match metal color, excellent resistance to aggressive chemicals, high compressive strength for mechanical applications.

Application

  • Pipes, Tanks
  • Pump Impeller and casings
  • Heat exchangers
  • Oil coolers, Tube Sheets
  • Water boxes and End Covers
  • Valves, Chutes and hoppers
  • Agitators, Process Vessels
  • ID fans, shafts
  • Bearing Housings, Flange Faces
  • Engine Blocks, Tank Seams, Radiators
  • Bow thrusters, Kort Nozzles, Struts and rudders
  • Guide valves, Hoppers, Rubber parts like conveyor belts.
  • Rubber rollers, Gaskets, Off road tires
  • Rubber impellers, Flexible ducting
  • Butterfly valves, Rubber Hoses

Application Procedure

  • Apply the coating in one operation without interruption.
  • In the area being treated by one unit of material, first “Stripe Coat” detail areas such as brackets, edges, comers and welds.
  • Use a brush or applicator to initially wet out the substrate before building up to the full coating thickness over the complete area designated for that unit of material.
  • Use a wet film thickness gauge to regularly check that the correct film thickness is being achieved.
  • Finish application with brush to obtain uniform coverage.
  • Ensure adequate lighting is available to prevent misses.

Product Range

  • Protective / Efficiency Improvement / Energy Savings Coatings

     
    • Glass flake Epoxy Coating



      Glass flake Epoxy Coating for Efficiency Improvement / Corrosion Protection.

      Glass flake Epoxy Coating (XtraLife GFC)

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    • Ceramic Epoxy Coating



      Ceramic Epoxy Coating for Efficiency Improvement / Corrosion Protection.

      Ceramic Epoxy Coating (XtraLife CEC)

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    • Basalt based tough Heavy Duty Abrasion



      Basalt based tough Heavy Duty Abrasion/Wear Resistance Coatings

      Basalt based tough Heavy Duty Abrasion (XtraLife BBS)

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    • Vinyl Ester based Glass Flake Coatings



      Vinyl Ester based Glass Flake Coatings for Efficiency Improvement / Corrosion Protection.

      Vinyl Ester based Glass Flake Coatings (XtraLife VGFC)

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  • Performance Coatings

     
    • Under Water coating



      Under Water coating applications / sub sea coating applications.

      Under Water coating (XtraLife UWC)

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    • Peelable coat



      Peelable coat for temporary protection against scratches.

      Peelable coat (XtraLife PC)

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  • Specialty Maintenance Coatings

     
    • Liquid insulation coating, Di-electric strength over 22 KV / mm



      Liquid insulation coating, Di-electric strength over 22 KV / mm

      Liquid insulation coating, Di-electric strength over 22 KV / mm (XtraLife SIC)

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    • Granite polishing compound



      Granite polishing compound for improvement of asthetic appearance and Strength.

      Granite polishing compound (XtraLife GPC)

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    • Flexible Rubber Coating



      Granite polishing compound for improvement of asthetic appearance and Strength.

      Flexible Rubber Coating (XtraLife FLC)

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  • High Temperature Coatings

     
    • High Temperature Glass flake Epoxy Coating



      High Temperature Glass flake Epoxy Coating for Efficiency Improvement / Corrosion Protection.

      High Temperature Glass flake Epoxy Coating (XtraLife HT GFC)

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    • High Temperature Ceramic Epoxy Coating



      High Temperature Ceramic Epoxy Coating for Efficiency Improvement / Corrosion Protection till 310°C.

      High Temperature Ceramic Epoxy Coating (XtraLife HT CEC)

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    • High Temperature Bead form of Ceramic



      High Temperature Bead form of Ceramic Epoxy Coating for Abrasion Protection till 280°C.

      High Temperature Bead form of Ceramic (XtraLife HT BBS)

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  • Accessories

     
    • XtraLife AMP



      For Priming of Metal Surfaces before XtraLife FLC

      XtraLife AMP

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    • XtraLife ARP



      For Priming of Rubber Surfaces before XtraLife FLC

      XtraLife ARP

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    • XtraLife AFA



      For Accelerating Cure time of XtraLife FLC

      XtraLife AFA

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