Monarch Industrial Products (I) Pvt Ltd

(An ISO 9001 : 2008, ISO 14001 : 2004 & OHSAS 18001 : 2007 Certified Company)

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Pipe Repair & Strengthening Kits

Pipe-Leakage-Putties

Monarch’s Zero - Down – Time range of Pipe Repair & Strengthening Kits and MonoStick brand of Metal Epoxy Sticks seals the active leakages instantly and permanently even under water or wet/oily environment applications – just in minutes. These products are extremely important where plant shutdown is critical and continuous running of plant is absolute necessary by way of repairs and not by replacement.

The products can be used to the application area conforms to all shapes, welds, difficult – to – reach areas with ease of applications. The sealing after repair produces unsurpassed strength and restores integrity and external wall thickness to the pipeline and equipment in such a way that it makes the repair area stronger than the original pipe, thus eliminates the need to replace the defective section of pipelines or civil infrastructure.

Salient Features of Pipe Repair & Strengthening Kits

Features

Application Demo


  • The key feature are: Rehabilitation instead of replacement, Safety enhancement as no dangers of hot work, In-situ application - do jobs right on production line, fast and economical repairs, ease in application procedures, permanent solutions to countless applications, increased reliability, reduce the cost of plant shutdown, match metal color, excellent resistance to aggressive chemicals, high compressive strength for mechanical applications.

Application

  • Stress weld/cracks, Punctures, Pinholes
  • Girth welds, Fractures, Corroded porosity
  • Holes & Voids, Distribution pipelines
  • Process Piping lines, Slurry & Sludge lines
  • Waste Product Pipelines, Gathering lines
  • Oil and Gas risers, Tanks, Cracked castings
  • Vessels,Valves, Drums, Elbows, Tees, Flanges,
  • Couplings, Joints, Splits

Application Procedure

  • The pipe leakages can be successfully arrested for the pipes up to 18” in diameters
  • Once the leaking area is identified, shut down relevant pipes or hoses immediately wherever possible.
  • Prepare the surface by cleaning and roughening the pipe to ensure maximum adhesion.
  • Prepare area atleast 3 times of damaged area.
  • Put on enclosed latex gloves.
  • Apply MonoStick ETS, knead till uniform consistency, press to fill hole/cracks/voids and hold till leakage stops. The mechanical bond that is created in this step is critical to the performance of the repair system.
  • Open foil pouch and immerse Zero-Down-Time bandage in temperate fresh water for 10 Seconds to activate. The entire contents must be used once the package is opened within 1 minute.
  • Apply Zero-Down-Time around the damaged area extending up to 50mm either side of the leak to ensure complete coverage. It is important that the bandage is applied quickly as curing begins once it is taken out of the water.
  • Whilst wrapping, pull each layer tightly by using your hand to mould and squeeze the layers together. Continue this action during and upon completion.
  • The indirect heat may be applied to accelerate cure times if required
  • The wrapping should be done minimum 4 times around pipes or 4 times of wall thickness whichever is higher.
  • Keep working the urethane back into the tape while moulding and pressing the tape until it has lost its initial tackiness.
  • The urethane impregnated fiberglass tape will be fully hardened in approximately 30 minutes, and the pipe can be returned to service within an hour.
  • The higher temperature & chemicals, if within specified limits, do not cause any softening of the bandage

Product Range

  • Pipe Repair & Strengthening Kits

     
    • Zero - Down - Time PRK 2" x 2'

      Acrylic Polymer based Heat Reflective Coatings

      Pipe Repair Kit - W 2" x L 2' (24")

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    • Zero - Down - Time PRK 2" x 4'

      High Performance Heat Reflective Coating

      Pipe Repair Kit - W 2" x L 4' (48")

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    • Zero - Down - Time PRK 2" x 6'

      Thermal insulation acrylic coating

      Pipe Repair Kit - W 2" x L 6' (72")

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    • Zero - Down - Time PRK 3" x 8'

      Acrylic Polymer based Heat Reflective Coatings

      Pipe Repair Kit - W 3" x L 8' (96")

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    • Zero - Down - Time PRK 3" x 10'

      High Performance Heat Reflective Coating

      Pipe Repair Kit - W 3" x L 10' (120")

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    • Zero - Down - Time PRK 3" x 12'

      Thermal insulation acrylic coating

      Pipe Repair Kit - W 3" x L 12' (144")

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    • Zero - Down - Time PRK 4" x 12'

      Acrylic Polymer based Heat Reflective Coatings

      Pipe Repair Kit - W 4" x L 12' (144")

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    • Zero - Down - Time PRK 4" x 14'

      High Performance Heat Reflective Coating

      Pipe Repair Kit - W 4" x L 14' (168")

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    • Zero - Down - Time PRK 4" x 16'

      Thermal insulation acrylic coating

      Pipe Repair Kit - W 4" x L 16' (192")

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